High Capacity Multi‑Shaft Screw Sludge Dewatering Machine
Brief Description
Heavy‑duty multi‑shaft screw sludge dewatering units deliver high dry‑sludge throughput up to 640 kg/h. Robust reinforced filter‑stack assembly handles large sludge volume for municipal and heavy‑industry projects, stable 24‑7 continuous dewatering with final cake moisture down to 80%.
Product Overview
High‑capacity models (DL‑302 ~ DL‑404) adopt multi‑drive screw stack structure with reinforced stainless‑steel ring components. Each complete package includes heavy‑duty dewatering host, large‑volume flocculation mixing tank, high‑flow spray washing set and industrial‑grade electric control cabinet. Larger screw‑body dimension and strengthened frame adapt for non‑stop heavy‑load working conditions. Complete technical parameters cover dry‑sludge throughput, overall dimension, net & operating weight, motor power and washing‑water flow rate.
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Product Parameters
|
Model |
Dry Sludge Throughput (kg/h) |
Screw Body Size (mm) |
Dimension(mm) |
Weight (kg) |
|||
|
Length |
Width |
Height |
Net Weight |
Operating Weight |
|||
|
DL131 |
5~10 |
DN130×1180 |
1778 |
892 |
1160 |
250 |
395 |
|
DL132 |
10~20 |
DN130×1180 |
1920 |
970 |
1220 |
350 |
595 |
|
DL251 |
15~30 |
DN250×1760 |
2550 |
880 |
1550 |
500 |
805 |
|
DL252 |
30~60 |
DN250×1760 |
2670 |
1095 |
1550 |
800 |
1320 |
|
DL301 |
30~60 |
DN300×2220 |
3140 |
1000 |
1610 |
750 |
1275 |
|
DL302 |
60~120 |
DN300×2220 |
3280 |
1295 |
1610 |
1340 |
2225 |
|
DL303 |
90~180 |
DN300×2220 |
3501 |
1640 |
1690 |
1750 |
3030 |
|
DL304 |
120~240 |
DN300×2220 |
3840 |
2045 |
1730 |
2150 |
4150 |
|
DL351 |
50~100 |
DN350×2480 |
3520 |
1065 |
1830 |
1150 |
1915 |
|
DL352 |
100~200 |
DN350×2480 |
3720 |
1395 |
1830 |
1950 |
3205 |
|
DL353 |
150~300 |
DN350×2480 |
4040 |
1770 |
1875 |
2800 |
4830 |
|
DL354 |
200~400 |
DN350×2480 |
4240 |
2230 |
1880 |
3700 |
6515 |
|
DL401 |
80~160 |
DN400×3100 |
4470 |
1225 |
2225 |
2050 |
3425 |
|
DL402 |
160~320 |
DN400×3100 |
4820 |
1680 |
2250 |
3850 |
6645 |
|
DL403 |
240~480 |
DN400×3100 |
4720 |
2515 |
2230 |
5400 |
9710 |
|
DL404 |
320~640 |
DN400×3100 |
4760 |
3120 |
2230 |
7000 |
12960 |
Working Principle
Mass‑volume flocculated sludge enters multi‑stack filter chamber. The front gravity‑thickening segment separates massive free water. Variable‑pitch screw spindles push sludge synchronously into high‑pressure compression zone. Terminal back‑pressure plate establishes higher system pressure for sufficient bound‑water removal. Moving rings reciprocate against fixed rings for self‑cleaning; high‑capacity spray‑washing system guarantees filter‑gap cleanness under heavy sludge load. Solid sludge cake discharges continuously.
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Key Design & Performance Features
1.Max dry‑sludge throughput reaches 640 kg/h for large‑scale sludge output.
2.Reinforced stainless‑steel filter‑stack and frame for heavy‑load continuous duty.
3.Multi‑motor driving configuration for high‑volume processing.
4.Broad feed‑sludge concentration range 5000‑50000 mg/L.
5.Industrial automatic control for 24‑7 non‑stop operation.
6.Enclosed structure to contain odor for large wastewater site.
7.Clear full‑set technical data for large‑scale engineering selection.
Applications
Large municipal wastewater treatment plants, pulp & paper mills, large chemical complexes, big‑scale food processing bases, centralized industrial wastewater parks.
Company Profile
WESUS is a leading manufacturer and total solution provider for advanced sewage and sludge treatment systems. Founded in Yixing, China in 2013, we offer reliable, cost-effective equipment and engineering services to global clients. Certified with ISO 9001, ISO 14001 and ISO 45001, we boast strong in-house R&D and manufacturing capabilities supported by a large production base, a professional technical team, patents and university cooperation. Our comprehensive product range includes screening, filtration, sludge dewatering, mixing, aeration and customized solutions. With end-to-end services from design to after-sales support and proven global project experience, we have earned wide recognition including national high-tech enterprise and 5-star after-sales certifications. Adhering to the philosophy of real innovation, excellence and win-win cooperation, WESUS is committed to providing smart, sustainable water treatment solutions for municipal and industrial clients worldwide.
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FAQ
Q1: Are you a direct manufacturer? What certifications do you hold?
A: We are a direct manufacturer with our own production facilities and R&D team. We maintain full control over quality, cost, and delivery, and hold certifications including ISO 9001/14001 for our core products.
Q2: What types of collaboration models do you offer?
A: We provide flexible solutions:
- Equipment Supply: Standalone or packaged systems.
- Turnkey Solutions (EPC): Design, procurement, construction, and commissioning.
- Technical Cooperation: Process upgrades, operational maintenance support, and technical consulting.
Q3: How is after-sales service and support ensured?
A: We provide full lifecycle support:
- Warranty: 12–24 months on core equipment.
- Response: 7x24 remote support with fast on-site assistance when needed.
- Spare Parts: Genuine parts are stocked for long-term supply security.
- Maintenance: Annual Maintenance Contracts (AMC) are available to ensure long-term system efficiency.
Q4: What is your typical project execution process?
A: Our standardized workflow ensures efficiency and transparency:
1. Requirement Analysis → 2. Proposal & Quotation → 3. Design Finalization → 4. Production & Factory Testing → 5. Shipping & Installation → 6. Commissioning & Training → 7. After-sales Service.
Customer involvement is encouraged at key milestones.
Q5: Can you provide references or case studies?
A: We have extensive global project experience across municipal and various industrial sectors. We can provide detailed, anonymized case studies and client references upon request.
Q6: What are your payment terms and delivery lead times?
A: - Payment: We accept T/T and L/C, with standard industry progress payment terms.
- Lead Time: Standard equipment: 4–8 weeks. Large custom projects: 12–20 weeks.
A clear production schedule is provided upon contract signing.
Q7: How do you serve international clients?
A: We are experienced in international projects, arranging complete logistics (FOB, CIF, DDP, etc.) and providing full customs documentation. Our designs pre-consider compliance requirements in target markets.
Q8: Can you upgrade or retrofit existing systems?
A: Yes. We specialize in evaluating existing facilities and providing customized retrofit and expansion solutions to enhance performance and capacity with minimal investment and downtime.
Q9: How can we start a consultation?
A: Please contact our Sales Engineering team. To facilitate an efficient discussion, please have your treatment requirements, water quality data, and site information ready. We will provide a preliminary proposal and professional advice.
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Contact Us at Any Time